Disassembly of the large bull gear housing youtube. Detroit diesel dd dd15 dd16 truck engine factory service. Other wise the engine is overhauled leaving block in the truck. The otc crankshaft seal and wear sleeve installer installs the front and rear. Is this a tapered bearing,that can be tightened by big nut. Install the four, longer, front engine mounttogear case cover bolts, fingertight. Detroits electronically controlled series 60 diesel engine was introduced during the first quarter of 1987. This inline, 4cycle, 6cylinder diesel engine uses the innovative ddec electronic fuel control system to provide engine management reports, answering the high demand for a fuelefficient heavyduty engine. Install the front engine mount to the gear case cover. Engine less major assemblies lubricating system continued cylinder block oh gasket sets page 16 oil filter page 183187 cylinder head head gasket sets page 711 oil cooler page 188195 crankshaft main bearings page 12 oil filler page 196201 crankshaft front cover page 1416 dipstick page 202208. For your convenience, please use the product links below to shop our inventory. Perform the following steps to remove the pto assembly. Detroit engines are used in a variety of sectors, including onhighway, industrial and marine applications. Detroit diesel series 60 online alphabetical parts catalog.
Cylinder liner assembly removal on 20022006 detroit. Inframe kits include everything to totally rebuild the engine. Detroit forum oil leak on series 60 3183 on 20081026. Detroit diesel 8v718cylinders 71cubic inches per cylinder 71 series engine v8 the detroit diesel 8v71 is a 2 stroke diesel engine,along with the 6v71,6v53,8v53,12v53,12v71,12v92,8v92,6v92 asked.
If you do not see the series 60 part you are looking for, please use our quote request form or call us at 877. Detroit series 60 engine rebuild kits, overhaul kits. Detroit diesel series 60 engines diesel engine history. The camshaft drive gear is part of the camshaft gear assembly and. Series 60 2002 engines are equipped with a new compact gear train assembly. The gear case and gear case cover are bolted together to provide a sealed compartment for the engine gear train. Detroit 60 series full service, diy step by step guide oil, oil filter, fuel filter change duration. At that time, it differed from most onhighway engines by using an. M30158 detroit diesel 60 series cylinder liner lifter tool j36398. As part of our ongoing efforts to provide our customers and distribution network partners with a simplified and consolidated online experience, all ddcsn content has been migrated to our dtnaconnect web portal and the ddcsn web portal is now retired.
The detroit diesel series 60 was one of the top selling onhighway engines during the 1990s. How do you replace a cam on a series 60 detroit engine. How to replace a cylinder head on a detroit 60 series. Remove the bull gear and camshaft idler gear assembly from the engine. Starting from the middle of the head, slowly remove each head bolt stud note.
How to check the gear train timing without taking the gear train cover. Detroit series 60 front mounted power takeoff removal. Large and small bull gear disassembly, reassembly, and installation duration. M30157 detroit diesel 60 series jake brake retaining ring installer tool j45976. Detroit diesel series 60 displacement, arrangement and compression ratio displacement 11. We carry premium replacement parts and guides to help you understand the parts you need. Series 60 service information releasing a new gear case housing for series 60 2002. Detroit diesel released its 60 series truck motor in 1987.
Size description crankcase breather 5101760 4 qty 24 valve seal part no. Detroit diesel series 60 service manual pdf download. Valve cover gasket sets free delivery possible on eligible purchases. Unfollow detroit diesel series 60 engine to stop getting updates on your ebay feed. Detroit series 60 in frame rebuild part 2 valve cover removal. We help you find the heavy duty truck parts that you need. The compact gear train is completely enclosed between the gear case and gear case cover and is located at the front of the engine. Fitzgerald glider kits has taken this already outstanding engine and improved on its durability and fuel mileage. Detroit diesels inline 6 cylinder series 60 engine has been a success from the start of production in 1987. Detroit series 60 in frame rebuild part 4 camshaft removal youtube. Ive inframed a series 60 start to finish in less then 25 hours, also taken as long as 35 hours to finish.
I have changed valve cover gasket a while back to stop some leaking on the other side of engine, but it still leaks on the compressor side. The detroit diesel series 60 is offered in three versions. How to check the gear train timing without taking the gear. Normal wear and aging of an engine will necessitate. We offer new and remanufactured camshafts and bearing sets for detroit diesel series 60 11.
Detroit series 60 in frame rebuild part 4 camshaft removal. That seals the thrust plate to the front of the head and the front cam cap. Bosch has new crankshaft and cam tools for detroit diesel engines. Need help with your detroit diesel 60 series engine. Magnum hd6510 valve cover gasket for detroit diesel series. What was unique about this mill was that it was the brands first ever cleansheet design. M30153 detroit diesel 60 series crankshaft alignment tool j45947. Detroit diesel series 60 rebuild overhaul inframe kit for 11. Remove the inspection plug in the bottom of the flywheel housing. With a single overhead camshaft and electronic control system, the series 60 became a popular option with truck manufacturers such as freightliner, peterbilt and kenworth. Gear case cover bolt torque sequence front torque bolts 1 through 16, 21, 22 see note, to 5873 nm 4354 lbft. All information and resources previously found on ddcsn such as service and parts support information are now available.
How to remove detroit diesel injectors it still runs. Inchassis does not allow for piston removal from the bottom. Detroit engines use fuel injectors as part of the fuel system. Torque bolts 17, 18, 19 and 20 to 160200 nm 118148 lbft. The detroit diesel series 60 is an inlinesix 4 stroke diesel engine produced since 1987. Rear camshaft access cover vertical oil passages at the front and rear of the cylinder head deliver oil from the cylinder block front. Cylinder liner assembly removal on 20022006 detroit diesel 60 series 12. M30156 detroit diesel 60 series camshaft lifting tool j46305. Buy magnum hd6510 valve cover gasket for detroit diesel series 60 engine. It is a 1994 freightliner with a 60 series detroit, but it is a 11.
The popular detroit series 60 engine was introduced in 1987. The ecm lab the detroit diesel series 60 ddec iv ecm duration. Detroit diesel has released a new compact gear train assembly for the series 60 2002 engine. This is the second one but this time we had to replace the bull gear cause it took it out. The gear case and gear case cover are bolted together to. I sprayed brake cleaner on the side of the engine, from the cam cover to the. Detroit diesel is one of the three major engine manufacturing companies in the united states alongside cummins and caterpillar. For specific application information and slave piston clearance settings, refer to the jacobs engine brake for detroit diesel engines application guide, pn 4770, which can be found on. Frist off, you dont r and r a engine in a semi unless the block is damaged and can not be inframed. Engine gear series 60 egr a cover is provided at the rear end of the camshaft and is secured to the no. It takes about one to two hours to change an oil cooler on a 60 series engine. Detroit diesel series 60 connecting rod bolts 1187 lb. Online parts catalog for detroit diesel 60 series engines.572 1455 336 311 1122 693 997 1468 1057 1080 502 392 416 449 517 301 866 134 259 961 222 1467 68 847 311 11 1110 350 885 604 968 230 48 1475 420 1272 131 244 1078 248